If your business involves lifting, moving, or stacking pallets, you’ll likely need a stacker to get the job done safely and efficiently. But with different types available, how do you know which one is right for you? In this guide, we’ll cover what a stacker is, the different types, their benefits, and how to choose the best one for your needs.
What is a Stacker?
A stacker is a type of material handling equipment designed to lift, transport, and stack pallets. Stackers are commonly used in warehouses, distribution centres, and retail environments where forklifts may be too large or costly to operate.
Unlike pallet trucks, which only move loads at ground level, stackers can lift pallets to various heights, making them ideal for storage and shelving applications.
Types of Stackers and Their Uses
There are several types of stackers, each designed for specific applications. The main types include:
1. Pallet Stacker
A pallet stacker is a manual or powered lifting device designed for lifting and stacking pallets. These are ideal for low to medium-height storage and are more compact than forklifts, making them a great choice for smaller warehouses or areas with narrow aisles.
Benefits:
Cost-effective alternative to forklifts
Compact and easy to manoeuvre
Available in manual, semi-electric, or fully electric versions
Best for:
Warehouses with limited space
Small to medium-sized businesses
Loading/unloading pallets at low to mid-level racking
2. Straddle Stacker
A straddle stacker is similar to a pallet stacker but has adjustable straddle legs that allow it to handle various pallet sizes and operate around obstacles like racking legs. These are great for handling closed-bottom pallets or situations where greater stability is needed.
Benefits:
Adjustable forks and straddle legs for flexibility
Can lift higher loads than standard pallet stackers
More stable for handling heavy or irregular loads
Best for:
Businesses handling different pallet sizes
Warehouses with varied racking configurations
Areas requiring higher lifting capabilities
3. Manual vs Electric Stackers
Stackers can be classified into manual, semi-electric, or fully electric:
Manual Stacker – Hand-operated and best for light loads and short distances.
Semi-Electric Stacker – Electric lifting with manual movement, offering a balance between cost and efficiency.
Fully Electric Stacker – Powered lifting and movement, ideal for heavy loads and frequent use.
How to Use a Stacker Safely
Using a stacker requires training and careful operation to ensure workplace safety. Here are some best practices:
Check the load capacity – Never exceed the maximum weight limit of your stacker.
Ensure a stable load – Keep pallets evenly loaded to prevent tipping.
Use on level surfaces – Stackers work best on smooth, even flooring.
Wear safety gear – Gloves, steel-toe boots, and hi-vis clothing are recommended.
Follow correct lifting techniques – Keep the load close to the ground when moving, and raise it only when stacking.
How to Choose the Right Stacker for Your Business
When selecting a stacker, consider the following:
Load Capacity – What weight do you need to lift?
Lift Height – How high do you need to stack pallets?
Work Environment – Do you need a manual, semi-electric, or fully electric model?
Floor Space – Are you working in narrow aisles or open areas?
Pallet Type – Do you use standard or closed-bottom pallets?
Stackers are an essential tool for efficient pallet handling, whether in a small warehouse, retail stockroom, or large distribution centre. At Nationwide Handling, we offer a wide range of manual, semi-electric, and fully electric stackers to meet your business needs.
Explore our range of stackers here: Stackers
Need help choosing the right stacker? Contact us today for expert advice and competitive pricing on the best material handling equipment for your business!
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